Automation of small processes and special machines

Part feeders, thread-forming units and semi-automatic test stations, pragmatically designed and economically sized.

Not every process needs a robot cell. Often a small, robust automation delivers the biggest effect: parts are fed instead of placed, inspection runs inside the cycle instead of afterwards, and manual work disappears exactly where it becomes expensive.

Schematic: process chain with feeding, processing and inspection.

Schematic: process chain with feeding, processing and inspection.

Typical automation modules

Part feeding

Bulk, magazine and belt feeders with a defined handover to the process.

Handling & transfer

Pneumatic axes, grippers and slides for simple, low-maintenance motion sequences.

Thread-forming units

Integrated thread forming or cutting as a process step instead of separate rework.

Semi-automatic test stations

Dimensional, force or functional testing inside the cycle, including good/bad separation.

Special machines

Compact machines for processes without a sensible standard solution.

Safety & ergonomics

Guards, two-hand controls and ergonomic loading heights considered from the start.

Typical scope

Reference values for small and medium automation solutions.

Drives
Pneumatics, electric drives
Level of automation
semi-automatic to fully automatic single process
Test technology
Displacement measurement, force measurement, sensor checks
Integration
Connection to existing presses, machines and workstations
Controls
Designed in coordination with your controls partner

A pneumatically driven fixture with part feeding was designed for a manual roll-forming process. The goal was consistent quality without straining the operator.

  • Feeder replaces precise manual loading
  • Pneumatic drive with adjustable stop for repeatable results
  • Sensor check secures part seating before start

What you receive

  • Automation concept with sequence description
  • 3D design of the mechanical assemblies
  • Bill of materials including pneumatic and sensor components
  • Production and assembly drawings

Frequently asked questions about automation

Describe your part, get a straight answer

Send us the part, the annual volume and your timeframe. We come back with a realistic view on feasibility, tooling concept and effort. No passing through several departments.